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production automation, mechanical handling & production line technology

production line equipment & production automation

TQC's production line and production automation, coupled with mechanical handling equipment can be integrated with on-line automatic test equipment for use in any manufacturing industry. Automated assembly systems and other mechanical handling or production machinery can be supplied into industries including the food, brewery, automotive, consumer and pharmaceutical industries. The customer requirement drives the solution with production line equipment supplied to automatically assembly, test and handle the components as required.

The assembly system can be as complex as is required, from a simple fixture with automated test to a fully automatic production line system with automatic platen transfer between stations.

Each TQC unit is designed to provide the best production automation solution for reducing labour costs, increasing output and eliminating manual handling concerns.

We supply equipment to meet your production facility needs, a simple bench top system, a more complex upgrade of your existing equipment, or a fully integrated production unit, TQC are able to provide a complete solution with a professional approach.

TQC Ltd. have performed a number of integrated production line projects resulting in reduced labour and increased quality of product.

The method by which TQC has succeeded in this area is by utilising existing technology modules and integrating proprietary production equipment into the automated system.

Although a modular design approach has been used throughout, the configuration of the equipment has been of a bespoke nature.

Many of the assembly, handling and test systems supplied have an integrated control system incorporating both PLC and PC control. As a result of the combination of controllers, sophisticated statistical process control has been included for real time monitoring of the production process and final function testing. In addition to 100% product validation and test full MIS facilities for production recording have been included in many systems supplied.

TQC's’ integrated in-house expertise covering all aspects of design, manufacture and assembly in the areas of mechanical, electrical and control, providing a professional and experienced service to our clients.

The range of production line equipment and production operations include the following:

Component handling via hoppers, magazines and bowl feeders.

Component handling via pick and place units.

Component transportation via conveyors, pallets and platens.

Vision systems using cameras and image processing software.

Blow feed screw driving systems.

Process welding, heat treatment, drying and curing processes.

Component washing and cleaning processes.

Hydro pneumatic crimping, swaging, piercing and staking.

Rotary indexing assembly machines.

Integrated gauging, weighing, testing and measurement stations.

Gluing, gas and liquid filling/charging stations.

Component marking and labelling.

Automatic component setting and adjustment.

Automatic reject stations.

Component packing, stacking, palletising and storage facilities.

This equipment can be provided as separate modular machines requiring operator interaction. Alternatively the equipment can be supplied as part of an automatic or semi-automatic assembly line.

Key Benefits

20 years Experience in specialised test & handling equipment

Professional & Flexible approach to all engineering tasks bestowed upon us

All work completed in house - so the buck stops here!

24hour Customer support, backup and service call-out for all projects large and small

If you have a current project that you are already looking at, or you are considering improvements to your production in the near future, call us and we will be happy to offer our professional advice & visit you at your site.

Feel free to contact TQC - click here Contact Information for ways to request more information or talk to one of our qualified Engineers.
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