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Production
Automation, Mechanical Handling & Production Line Technology
TQC's production line and production automation,
coupled with mechanical handling equipment can be integrated with
on-line automatic test equipment for use in any manufacturing industry.
Automated assembly systems and other mechanical handling or production
machinery can be supplied into industries including the food, brewery,
automotive, consumer and pharmaceutical industries. The customer
requirement drives the solution with production line equipment supplied
to automatically assembly, test and handle the components as required.
The assembly system can be as complex
as is required, from a simple fixture with automated test to a fully
automatic production line system with automatic platen transfer
between stations.
Each TQC unit is designed to provide
the best production automation solution for reducing labour costs,
increasing output and eliminating manual handling concerns.
We supply equipment to meet your
production facility needs, a simple bench top system, a more complex
upgrade of your existing equipment, or a fully integrated production
unit, TQC are able to provide a complete solution with a professional
approach.
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| Automated
Production Facility for Automotive Solenoid Valve |
TQC Ltd. have performed a number of integrated
production line projects resulting in reduced labour and increased
quality of product.
The method by which TQC has succeeded in this
area is by utilising existing technology modules and integrating
proprietary production equipment into the automated system.
Although a modular design approach has been
used throughout, the configuration of the equipment has been of
a bespoke nature.
Many of the assembly, handling and test systems
supplied have an integrated control system incorporating both PLC
and PC control. As a result of the combination of controllers, sophisticated
statistical process control has been included for real time monitoring
of the production process and final function testing. In addition
to 100% product validation and test full MIS facilities for production
recording have been included in many systems supplied.
TQC's’ integrated in-house expertise covering
all aspects of design, manufacture and assembly in the areas of
mechanical, electrical and control, providing a professional and
experienced service to our clients.
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Assembly
Machine with
'Hot & Cold Insertion' |
Assembly
& Test Line
for Automotive Distributors
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Gantry
Pick and Place Solution
for Delicate Parts |
The range of production line equipment and production operations include
the following:
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- Component handling
via hoppers, magazines and bowl feeder
- Component handling
via pick and place units.
- Component transportation
via conveyors, pallets and platens.
- Vision systems
using cameras and image processing software.
- Blow feed screw
driving systems.>
- Process welding,
heat treatment, drying and curing processes.
- Component washing
and cleaning processes.
- Hydro pneumatic
crimping, swaging, piercing and staking.
- Rotary indexing
assembly machines.
- Integrated gauging,
weighing, testing and measurement stations.
- Gluing, gas and
liquid filling/charging stations.
- Component marking
and labelling.
- Automatic component
setting and adjustment.
- Automatic reject
stations.
- Component packing,
stacking, palletising and storage facilities.
This equipment can be provided as separate modular
machines requiring operator interaction. Alternatively the equipment
can be supplied as part of an automatic or semi-automatic assembly
line.
Key Benefits
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- Over 20 years Experience in specialised test & handling
equipment
- Professional &
Flexible approach to all engineering tasks bestowed upon us
- All work completed
in house - so the buck stops here!
- 24hour Customer
support, backup and service call-out for all projects large
and small
If you have a current project that you are already
looking at, or you are considering improvements to your production
in the near future, call us and we will be happy to offer our professional
advice & visit you at your site.
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